Pit Boss Smoked Brisket: Step-by-Step Guide for Perfectly Tender Meat

50 views 12:30 pm 0 Comments August 4, 2023

Are you a fan of a perfectly cooked brisket’s mouthwatering, smoky flavor? If so, then you’re in luck! In this blog post, we will share a step-by-step guide on achieving a perfectly pit boss smoked brisket. We’ve got you covered, from prepping your smoker to seasoning the meat. Say goodbye to dry and tough brisket and hello to juicy, tender meat that will leave your taste buds begging for more. So grab your apron, and let’s get cooking! 

The art of smoking brisket on a Pit Boss grill.

The art of smoking brisket on a Pit Boss grill is a skill that many BBQ enthusiasts strive to master. From the moment you start up your grill, setting it to Smoke mode and letting it preheat with the lid open, to the final step of allowing the brisket to rest before slicing, every detail contributes to the perfect smoked brisket.

Understanding the settings is an important aspect of smoking brisket on a Pit Boss grill. Setting the grill to Smoke mode for the initial 10 minutes ensures that the firepot is not overloaded with pellets. After this, the temperature setting is adjusted to 225°F, the ideal temperature for slow smoking.

Choosing the right cut of brisket is also crucial. While turning a poor cut into a decent smoked brisket is possible, opting for USDA Choice or Prime will result in a more flavorful and tender end product. Trimming excess fat from the brisket and ensuring a fat cap that is about 1/4th to 1/2 an inch thick is recommended.

The art of smoking brisket on a Pit Boss grill.

There are different methods for keeping the brisket moist during the smoking process. Dry brining with kosher salt or injecting a marinade are two popular techniques. Both methods have their merits, and it ultimately comes down to personal preference.

Applying a flavorful rub to the brisket is essential for creating a delicious bark. A simple rub that includes kosher salt, pepper, garlic powder, and brown sugar is a good starting point. A binder like mustard or olive oil before applying the rub helps it adhere to the meat’s surface.

Monitoring the brisket’s internal temperature is essential for ensuring it cooks evenly and reaches the desired level of tenderness. Using a meat thermometer or a built-in temperature probe in the grill can help achieve accurate readings.

During the smoking process, the brisket may reach a point called “the stall,” where the internal temperature plateaus. This is when the Texas Crutch technique can be used, which involves wrapping the brisket tightly in either pink butcher paper or aluminum foil. Wrapping helps to speed up the cooking process and keeps the meat tender.

Ultimately, patience and attention to detail are the key to successfully smoking brisket on a Pit Boss grill. Preparing the grill, selecting the right cut, seasoning and monitoring the temperature, and knowing when to wrap and rest the brisket all contribute to a mouthwatering smoked brisket that will impress friends and family at any backyard BBQ.

Choosing the right cut of brisket.

Choosing the right cut of brisket is essential for a successful cook. When buying a whole brisket, selecting one with the thickest and most uniform flat is important. Avoid buying flats sold in supermarkets, as they are better suited for crock pots. Instead, visit specialty stores like Sam’s Club, Costco, or your local butcher for a high-quality cut. 

A whole brisket consists of two muscles: the flat and the point. The point is considered the best cut as it contains more fat and marbling, which contributes to tenderness and flavor. Look for briskets that weigh at least 10 lbs. and choose a grade of choice or above, such as Certified Black Angus or Prime, if your budget allows. 

When evaluating briskets, please pick them up by the ends with the fat cap up and gently bend them. The brisket should be flexible. Flip the brisket over and examine the amount of marbling—more marbling is better. Additionally, trim away any excess fat until it is about ¼ inch thick. 

By following these guidelines and selecting the right cut of brisket, you can impress your family and guests with a superior-quality meal. Remember to buy briskets in larger sizes, as any leftovers can be easily sliced, vacuum-sealed, and frozen for future enjoyment. With the proper selection and preparation, you can create mouthwatering brisket that will be the highlight of any gathering.

Preparing and seasoning the brisket.

Preparing and seasoning a brisket is essential in creating a delicious and flavorful dish. Whether you are using a dry rub or a wet marinade, taking the time to season your brisket properly will enhance its taste and juiciness. 

The key to a well-seasoned brisket is to start the process the night before. This allows the flavors to penetrate the meat and create a delicious crust. Before seasoning, make sure your brisket is trimmed and ready for cooking.

If you’re using a dry rub, gather your chosen spices, such as black pepper, granulated garlic, granulated onion, fajita seasoning, and citrus herb rub. Mix these spices together in a bowl until well combined. You can adjust the amounts of each spice according to your taste preferences.

Once your dry rub is ready, place your trimmed brisket in a pan with a rack at the bottom to allow for proper airflow. Apply a layer of salt to the brisket first, as this will help the other spices adhere to the meat. Then, generously rub the dry rub mixture all over the brisket, making sure to coat every part.

After seasoning, you can choose to cover the pan and refrigerate the brisket overnight or let it sit at room temperature for 6 to 12 hours. This allows the flavors to infuse into the meat and create a more flavorful end result.

Alternatively, if you prefer a wet rub or marinade, you can mix your chosen liquid base, such as olive oil, vinegar, or beer, with your preferred seasonings. Apply the wet rub all over the brisket and let it marinate for a few hours or overnight in the refrigerator.

When it comes to cooking the brisket, make sure to follow the instructions for your chosen method, whether it be smoking, grilling, or slow cooking. The seasoning will enhance the flavor of the meat and create a delicious crust or bark on the outside.

Remember to store any leftover brisket rub or seasoning in an airtight container for future use. The brisket rub will stay flavorful for up to 6 months, but it’s always a good idea to mix it before using it again.

Overall, taking the time to season and prepare your brisket properly will result in a delicious and flavorful dish that will impress your family and friends. Whether you choose a dry rub or a wet marinade, the key is to let the flavors marry with the meat for the best possible outcome. So, give it a try and enjoy the mouthwatering results of a perfectly seasoned brisket!

Setting up your Pit Boss grill for smoking:

Setting up your Pit Boss grill for smoking is a simple process that ensures you can enjoy delicious smoked meats and other dishes. Here are the steps to follow:

  • Plug the Pit Boss pellet grill into the outlet and open the grill.
  • Set the temperature setting to Smoke. This is important because the grill needs time to feed pellets and let the igniter light before adding more fuel.
  • Make sure you have enough pellets in the hopper. A good rule of thumb is to have 2 lbs of pellets for every hour of smoking.
  • Once the grill is fueled up, open the lid and let it preheat for a few minutes. This is the perfect time to prepare your food.

  • Watch for thick smoky clouds, which indicate that the pellets have caught fire. This usually happens within 3-4 minutes.
  • Close the lid and adjust the temperature to your desired setting. For smoking, set it to around 225 degrees F.
  • Give the grill some time to preheat at the desired temperature before adding your food.
  • Once the grill is preheated, you’re ready to start smoking! Place your food on the grill and let it cook to perfection.

By following these steps, you can ensure that your Pit Boss grill is properly set up for smoking, allowing you to enjoy flavorful and tender smoked dishes. Remember to always consult the owner’s manual for specific instructions based on your model.

Monitoring and adjusting the temperature:

One crucial aspect of smoking a brisket on a Pit Boss pellet grill is monitoring and adjusting the temperature. This ensures that the brisket cooks evenly and to the desired level of doneness. 

To monitor the temperature, it is essential to use a reliable thermometer. While some Pit Boss models have built-in temperature probes, others may require the use of a third-party probe thermometer. Investing in a high-quality thermometer is recommended to ensure accurate temperature readings.

Throughout the smoking process, it is important to keep an eye on the brisket’s internal temperature. This helps prevent overcooking or drying out the meat. It is advisable to insert the thermometer probe into the thickest part of the brisket, making sure not to touch the bone.

If the temperature starts to rise too quickly, adjustments may need to be made to the grill settings. Lowering the temperature setting on the Pit Boss controller can slow down the feeding of pellets into the burn pot, reducing the heat produced.

Conversely, if the temperature is not rising fast enough, increasing the temperature setting can speed up the feeding of pellets, generating more heat. It is important to make these adjustments gradually to avoid abrupt temperature changes affecting the cooking process.

It is also important to monitor the external temperature conditions throughout the smoking process. Extreme temperatures, such as high heat in the summer or extreme cold in the winter, can affect the internal cooking temperatures of the grill. In such cases, adjusting the P setting on the Pit Boss controller can be helpful.

The P setting controls the timing of the auger, which feeds pellets into the burn pot. Lowering the P setting can increase the feeding of pellets, maintaining a higher temperature in cold conditions. Raising the P setting can slow down the pellet feeding, preventing excessive heat in hot conditions.

It is important to note that the P setting should generally be kept at the default setting of 4 under normal conditions. Adjusting the P setting should only be done in extreme temperature situations to maintain optimal cooking temperatures.

By carefully monitoring the temperature and making necessary adjustments, Pit Boss users can ensure that their brisket is cooked to perfection, with a moist and flavorful result.

Resting and slicing the brisket.

Resting and slicing the brisket is a crucial step in cooking to ensure a tender and flavorful result. After smoking or cooking the brisket, it is important to allow it to rest for at least one hour, but preferably up to two hours. Resting the brisket allows the natural juices to redistribute and reabsorb into the meat, ensuring a moist and juicy final product.

When it comes to slicing the brisket, it is important to use a sharp knife and to slice against the grain for the most tender and flavorful slices. The grain of the brisket refers to the direction of the muscle fibers and slicing against the grain cuts through these fibers, resulting in tender slices that are easy to chew.

It is also recommended to let the brisket cool down to slicing temperatures, which is around 160°F. This allows the meat to firm up slightly, making it easier to slice neatly. If you slice into the brisket too soon, the juices will escape, and you may end up with a dry and tough piece of meat.

Whether you choose to rest your brisket in a cooler or at room temperature, the most important thing is to allow it enough time to rest and cool down before slicing. This extra step of resting and slicing the brisket properly will make a significant difference in the tenderness and juiciness of the final product, ensuring a delicious and satisfying barbecue experience.

Leftover brisket recipes and tips:

Leftover brisket is a culinary treasure that can be transformed into delicious and flavorful meals. Whether you have a small portion or a generous amount of leftover brisket, there are many creative ways to use it and create new dishes. In this guide, we will explore some of the best leftover brisket recipes and provide tips on how to make the most out of your leftovers.

Grilled Cheese Sandwich:

Turn a classic grilled cheese sandwich into a heavenly dish by adding generous amounts of leftover brisket to it. The tender and flavorful brisket adds a delightful twist to this simple and quick meal.

Breakfast Hash:

Create a hearty and satisfying breakfast by combining leftover brisket, caramelized onions, potatoes, and eggs in a skillet. Cook the ingredients together, divide them into squares, and add an egg to each square. Cover it and let the eggs cook until done.


Make a quick and easy three-ingredient quesadilla by using flour tortillas, cheese, and leftover brisket. Heat it up in a skillet until the cheese melts, and serve it for a delicious breakfast or snack.

Brisket Shepherd’s Pie:

Combine the comforting flavors of mashed potatoes and brisket by making a shepherd’s pie. Add vegetables such as corn, carrots, peas, and broccoli to the brisket, top it with mashed potatoes, and bake it for a hearty and flavorful casserole.

Brisket Tacos:

Create tasty and flavorful tacos by filling flour tortillas with leftover brisket, salsa, lettuce, jalapenos, cheese, guacamole, and sour cream. Serve them as a fun and delicious gathering or weeknight dinner meal.

Brisket Stroganoff:

Give a unique twist to the classic beef stroganoff by using leftover brisket instead of traditional beef. The brisket adds a sweet and smoky flavor to this creamy and hearty pasta dish.

Brisket Chili:

Stretch your leftover brisket by making a hearty and flavorful chili. Use your favorite chili recipe and substitute ground beef with brisket. Add some bacon and chipotle sauce to enhance the smoky and deep flavors.

Brisket Baked Beans:

Elevate your baked beans by adding leftover brisket to the recipe. Mix canned beans, spices, and brisket together for a delicious and hearty dinner.

Brisket Nachos:

Add a twist to your usual nachos by topping them with leftover brisket. The smoky and sweet brisket flavor beautifully contrasts with the dish’s other elements, creating a delightful combination.

Brisket Bruschetta:

Impress your guests with a unique appetizer by topping your bruschetta with leftover brisket. For added flavor, drizzle sweet guava sauce and add creamy avocado slices to create a delicious and refreshing combination.


Q: What is Pit Boss Smoked Brisket?

A: Pit Boss Smoked Brisket is a delicious and flavorful dish made from a whole-packer brisket that is slow-smoked to perfection. The brisket is seasoned with a dry rub and cooked slowly until tender and juicy.

Q: What is a whole packer brisket?

A: A whole packer brisket refers to a cut of beef that includes both the point and flat muscle. It is a large piece of meat that usually weighs between 10 to 15 pounds.

Q: How do I select a good brisket?

A: When selecting a brisket, look for one with good marbling, as this will ensure a juicy and flavorful end result. Choosing a brisket that is at least 14 pounds is best, as you will trim off some excess fat during preparation.

Q: How do I trim a brisket?

A: Trimming a brisket is important to ensure even cooking and a better final result. Start by removing any silver skin or excess fat from the flat side of the brisket. Trim down the large fat pocket between the point and flat until it is a smooth transition. Square the edges and ends of the flat, and trim any excess or loose meat and fat from the point.

Q: What seasoning should I use for Pit Boss Smoked Brisket?

A: A simple and flavorful seasoning for Pit Boss Smoked Brisket is a mixture of coarse salt, coarse black pepper, and garlic powder. You can adjust the seasoning to your taste preferences.

Q: What type of wood should I use for smoking the brisket?

A: Fruit woods like apple or cherry are great choices for smoking brisket, as they impart a sweet and mild flavor. If desired, you can also use oak or mesquite for a stronger smoke flavor.

Q: How long does it take to smoke a brisket?

A: On average, it takes about 60 minutes per pound to smoke a whole-packer brisket at a temperature of 250 degrees Fahrenheit. However, cooking times can vary, so it’s important to use a meat thermometer to check for doneness.

Q: Should I wrap the brisket while smoking?

A: Wrapping the brisket in butcher paper or foil during the smoking process can help speed up the cooking time and tenderize the meat. However, some people prefer not to wrap the brisket to achieve a better bark on the outside.

Q: How do I know when the brisket is done?

A: The brisket’s internal temperature should reach around 195 to 205 degrees Fahrenheit when it is done. You can use an instant-read thermometer to check for doneness. Additionally, the brisket should feel tender when probed with a thermometer, similar to inserting it into room-temperature butter.

Q: How long should I let the brisket rest before slicing?

A: Let the brisket rest for at least 30 minutes after removing it from the smoker. This allows the juices to redistribute and the meat to become more tender. You can wrap the brisket in butcher paper and place it in a cooler without ice to keep it warm until ready to serve.

Q: How should I slice the brisket?

A: To achieve maximum tenderness, slice the smoked brisket against the grain. Notably, the flat and point muscles have different grain directions, so you may need to adjust your slicing technique accordingly.

Q: What are some tips for making the best Pit Boss Smoked Brisket?

A: Here are some tips to help you make the best Pit Boss Smoked Brisket:

  • Select a good quality brisket with good marbling.
  • Properly trim the brisket before seasoning.
  • Use a flavorful dry rub for seasoning.
  • Use fruit woods for a sweet and mild-smoke flavor.
  • Monitor the internal temperature of the brisket with a meat thermometer.
  • Let the brisket rest before slicing to allow the juices to redistribute.
  • Slice the brisket against the grain for maximum tenderness.


I hope you found this step-by-step guide helpful in achieving perfectly tender and delicious smoked brisket on your Pit Boss pellet grill. Whether you’re a seasoned pitmaster or a beginner, the tips and instructions provided here will help you create a mouthwatering brisket that will impress your family and friends. If you have any questions or want to share your experiences with smoking brisket, feel free to leave a comment below. Happy smoking!


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